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What-If Scenarios

Test different scheduling strategies, evaluate trade-offs, and make data-driven decisions with powerful scenario modeling capabilities.

Model Any Business Scenario

Explore infinite possibilities and understand the impact of every decision before implementation

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Capacity Planning

Model the impact of adding new equipment, shifts, or workforce to understand ROI and capacity expansion opportunities.

New Machine Impact +32% Throughput
Additional Shift +18% Capacity

Rush Order Analysis

Evaluate the impact of rush orders on existing schedules and determine optimal insertion strategies.

Schedule Disruption 12 Jobs Delayed
Revenue Impact +$47K
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Maintenance Windows

Plan optimal maintenance schedules that minimize production impact and maximize equipment availability.

Best Maintenance Time Tue 2:00 AM
Production Loss -2.3%
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Demand Fluctuation

Model seasonal demand changes, market expansions, or product mix variations to prepare optimal responses.

Peak Season Impact +45% Demand
Required Overtime 18 hrs/week
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Process Changes

Test the impact of new manufacturing processes, equipment upgrades, or workflow modifications.

Cycle Time Reduction -15 minutes
Daily Output Gain +23 units
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Risk Assessment

Model potential disruptions, supply chain issues, or quality problems to develop contingency plans.

Supplier Delay Risk 3-day impact
Mitigation Cost $12K

How Scenario Modeling Works

Create, compare, and analyze unlimited scenarios with intuitive drag-and-drop modeling

1

Define Variables

Adjust key parameters like capacity, demand, resources, or constraints using intuitive sliders and inputs.

2

Run Simulation

PlanQuill generates optimized schedules for each scenario in seconds, maintaining all business rules and constraints.

3

Compare Results

Side-by-side comparison shows KPIs, costs, timelines, and trade-offs for each scenario with interactive charts.

4

Implement Decision

Choose the optimal scenario and deploy it as your new schedule with a single click, or save for future reference.

Multi-Scenario Analysis

Compare multiple scenarios simultaneously to identify the optimal strategy

Example: Capacity Expansion Analysis

Metric Current State Add 2nd Shift New Machine Both Options
Daily Capacity (units) 480 720 650 980
Utilization Rate 87% 78% 85% 71%
Labor Cost/Day $3,200 $5,800 $3,400 $6,000
Lead Time (days) 14 9 11 7
Initial Investment - $15K $240K $255K
ROI (12 months) - 340% 180% 280%
Recommended Option: Add 2nd Shift

Advanced Scenario Features

Go beyond basic what-if analysis with sophisticated modeling capabilities designed for complex manufacturing environments.

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Monte Carlo Simulation

Run thousands of probabilistic scenarios to understand risk ranges and confidence intervals for key metrics.

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Sensitivity Analysis

Automatically identify which variables have the greatest impact on your key performance indicators.

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Multi-Objective Optimization

Balance competing objectives like cost vs. speed vs. quality with Pareto frontier analysis.

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Historical Data Integration

Use historical patterns and machine learning to improve scenario accuracy and reliability.

Scenario Planning Workflow

Current Production Schedule ✅ Active
480 units/day, 87% utilization
Scenario: Add Second Shift 🔄 Analyzing
720 units/day, 78% utilization
Scenario: New CNC Machine ⏳ Queued
650 units/day, 85% utilization

Real-World Applications

See how leading manufacturers use scenario modeling to drive strategic decisions

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Automotive Parts Manufacturer

Used scenario modeling to evaluate impact of new OEM contract requiring 40% capacity increase.

Scenarios Tested 12
Decision Time 2 days
Investment Avoided $1.2M
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Pharmaceutical Company

Modeled impact of FDA inspection shutdowns and developed contingency plans for critical drug production.

Risk Scenarios 8
Mitigation Plans 3
Supply Continuity 99.8%
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Electronics Manufacturer

Evaluated production line rebalancing for new product launch during peak seasonal demand.

Launch Scenarios 15
Revenue Risk -$3.2M
Optimized Outcome +$8.1M

Make Better Decisions with Data

Stop making production decisions based on gut feeling. Use PlanQuill's scenario modeling to understand the impact before you act.